山东电缆桥架安装常见质量问题及防治措施总结
提起电缆桥架的安装,想必大部分电气人员都非常清楚了,但是如果说到电缆桥架的质量通病及防治措施,可能不少电气人员都是只知其一就不知其二的。我们都知道电缆桥架是一种新型的电缆敷设装置,随着高度发展的电气化与自动化,特别是配电力式由多级配电发展到集中配电,从而使电缆的数量急聚增加以及自动控制技术的迅速发展而出现的。之前的地沟直埋式和支架式敷设电缆已满足不了大企业,大工业的使用要求,而电缆桥架则以造价低,施工快,配线灵活,便于装卸更换,不受位置限制,造型美观等诸多特点受到施工部门和使用单位的欢迎,从而使它迅速取代了旧的焊接支架敷设电缆形式。
When it comes to the installation of cable trays, most electrical personnel are probably very familiar with it. However, when it comes to the common quality problems and prevention measures of cable trays, many electrical personnel may only know one thing and not know the other. We all know that cable tray is a new type of cable laying device. With the highly developed electrification and automation, especially the development of power distribution from multi-level distribution to centralized distribution, the number of cables has increased rapidly, and the rapid development of automatic control technology has emerged. The previous trench buried and bracket type cable laying methods can no longer meet the requirements of large enterprises and industries. Cable trays, on the other hand, are popular among construction departments and users due to their low cost, fast construction, flexible wiring, easy loading and unloading, no location restrictions, and beautiful appearance. As a result, they quickly replace the old welding bracket cable laying form.
在电气工程施工过程中都会存在安装母线、敷设电缆、电缆桥架以及其他等质量通病。电气工程施工过程是安装工程重要组成部分,针对电气工程施工的质量通病,一定要引起足够重视,采取有效控制措施进行控制。安装母线之前,需要进行母线矫正,桥架电缆需要根据不同环境选择不同的桥架手段,对于敷设电缆的方式不同,合理规划施工技术。下面本文就来探讨一下电缆桥架安装常见质量问题及防治措施。以供广大电气人员参考学习。
During the construction process of electrical engineering, there are common quality issues such as installing busbars, laying cables, cable trays, and others. The construction process of electrical engineering is an important component of installation engineering. In response to common quality problems in electrical engineering construction, sufficient attention must be paid and effective control measures must be taken to control them. Before installing the busbar, it is necessary to perform busbar correction, and different cable tray methods need to be selected according to different environments. For different cable laying methods, reasonable construction techniques should be planned. The following article will explore common quality issues and prevention measures in cable tray installation. For the reference and learning of electrical personnel.
01 桥架安装的质量通病都有哪些?
What are the common quality problems of 01 bridge installation?
1、吊、支架安装不牢;间距过大,造成电缆桥架挠度过大。
1. The installation of hangers and brackets is not secure; The spacing is too large, causing excessive deflection of the cable tray.
2、桥架接头处不平齐,通过变形缝,没按照规定和规范要求采取措施。
2. The bridge joint is uneven, and measures have not been taken according to regulations and specifications through deformation joints.
3、镀锌桥架使用连接板作跨接地线,连接螺栓无防松措施,桥架过长,只有一端与PE线相连接。
3. Galvanized cable trays use connecting plates as grounding wires, and the connecting bolts have no anti loosening measures. The cable tray is too long, with only one end connected to the PE wire.
4、桥架在变向、变径的接头部位,不使用专用件,使接头处理不规范。
4. The cable tray does not use specialized components at the joints where the direction and diameter change, resulting in non-standard joint handling.
5、桥架在穿越防火墙及楼板时,未作防火封堵处理。
5. The bridge frame did not undergo fireproof sealing treatment when passing through firewalls and floor slabs.
6、桥架与其它管道距离,小于标准值,且无技术防护措施。
6. The safe distance between the bridge and other pipelines is less than the standard value, and there are no technical protective measures.
7、桥架的盖板不全,或扭曲变形。
7. The cover plate of the bridge is incomplete or twisted and deformed.
8、桥架敷设过长,未按规定预留伸缩缝和安装伸缩节。
8. The cable tray is laid too long and expansion joints are not reserved and installed according to regulations.
9、桥架敷设在蒸汽热力管道的上方,而且无保护措施。
9. The bridge is laid above the steam and heat pipelines without protective measures.
10、桥架污染严重,甚出现锈腐现象。
10. The bridge frame is severely polluted, and even shows signs of rust and corrosion.
11、桥架在选用导线作为接头处的跨接地线时,其导线的截面选用不当。
11. When selecting wires as the grounding wire at the joint of the bridge, the cross-sectional area of the wires is not properly chosen.
12、电缆排列素乱有交叉
12. The cable arrangement is disorderly with intersections
13、桥架与支架间固定螺栓不齐全。
13. The fixing bolts between the bridge and the bracket are incomplete.
02 电缆桥架质量通病治理计划目标包括哪些内容?
What are the objectives of the 02 cable tray quality control plan?
1、开展规范、工艺标准的学习、宣传、了解通病的危害,提高对施工质量的自觉性。
1. Carry out the study, promotion, and understanding of norms and process standards, understand the hazards of common problems, and enhance awareness of construction quality.
2、在施工前作施工方案和技术交底时,对容易出现的质量通病应进行交底。
2. When making construction plans and technical disclosures before construction, key disclosures should be made on common quality issues that are prone to occur.
3、施工时应以样板开路。
3. During construction, a template should be used to open the way.
4、对容易出现的质量通病进行检查,采取措施将通病根治,
4. Focus on inspecting common quality problems that are prone to occur and take measures to eradicate them,
5、质检员、监理人员应及时检查,以免返工重作,造成浪费。
5. Quality inspectors and supervisors should conduct timely inspections to avoid rework and waste.
03 电缆桥架质量通病防治措施有哪些?
What are the prevention and control measures for common quality problems of 03 cable tray?
根据建筑物结构的不同,采用合理的固定1、方法。砖墙上固定托臂,应润水宜用于硬性灰面捻注螺栓,或用干硬性细石混凝土捣注螺栓或支架,待有了一定强度后才能固定
According to the different structures of buildings, adopt reasonable fixing methods. Fixed support arms on brick walls should be moistened and used for twisting bolts on hard gray surfaces, or for pounding bolts or brackets with dry and hard fine aggregate concrete. They can only be fixed after a certain strength has been achieved
但固定吊、支架螺栓的数量,要与吊、支架固定孔的数量相同,全部安装使用,且应紧固有效。
But the number of fixed suspension and bracket bolts should be the same as the number of suspension and bracket fixing holes, all installed and used, and should be tightened effectively.
2、操作应认真,接头处应平齐,通过变形缝时,可采取断开的措施,断开距离以100mm左右为宜,用此种方法解决沉降变形对桥架的破坏。
2. The operation should be careful, and the joints should be level. When passing through the deformation joint, disconnection measures can be taken, with a suitable distance of about 100mm. This method can be used to solve the damage of settlement deformation to the bridge.
3、镀锌桥架连接板作跨接接地,螺栓紧固必须有防松垫,确保连接紧密牢固,桥架必须保证接地可靠,接地(PE)线与桥架连接不小于2处。
3. Galvanized bridge connecting plates must be used for cross grounding, and bolts must be tightened with anti loosening pads to ensure a tight and secure connection. The bridge must be reliably grounded, and the grounding (PE) wire must be connected to the bridge at no less than 2 points.
4、桥架的变径,变向的接头,在订货时,应根据实际情况,向生产厂家提出具体的技术要求,配齐全部配件。包括固定螺栓、螺母、平垫及弹簧垫等。
4. When ordering the variable diameter and direction joints of the bridge, specific technical requirements should be proposed to the manufacturer according to the actual situation, and all accessories should be fully equipped. Including fixed bolts, nuts, flat washers, and spring washers.
5、桥架在穿过楼板或防火墙时,必须按设计或本标准规定封堵。
5. When the bridge passes through the floor or firewall, it must be sealed according to the design or this standard.
6、桥架与其他管道的距离应满足以下表中的要求:
6. The safe distance between the bridge and other pipelines should meet the requirements in the following table:
7、桥架盖板在安装时应注意保管,防止丢失或损坏,以确保盖板安装齐全。
7. The bridge cover plate should be carefully stored during installation to prevent loss or damage, ensuring that the cover plate is fully installed.
8、电缆桥架直线段每50m(30m)应预留伸缩缝20-30mm。其连接宜采用伸缩连接板,封闭母线槽直线段敷设长度每40m,应装设伸缩节,以防止敷设线路过长,由于温差的变化,形成应力使桥架变形、损坏。
8. Expansion joints of 20-30mm should be reserved every 50m (30m) of the straight section of the cable tray. Expansion connection plates should be used for connection, and expansion joints should be installed every 40m of the straight section of the enclosed bus duct to prevent the cable tray from being deformed or damaged due to stress caused by temperature differences caused by excessively long laying lines.
9、桥架设在蒸汽管道上方时,管道应采取遮挡或保护措施,应按设计要求,设计无要求可用薄铁板或石棉板封挡。
9. When the bridge is installed above the steam pipeline, the pipeline should be covered or protected according to the design requirements. If there are no design requirements, thin iron plates or asbestos plates can be used for sealing.
10、桥架污染严重,出现锈蚀现象,安装应加强保护,锈蚀出现应进行处理,采取与桥架防腐相同材料油漆进行喷涂。
10. The bridge frame is severely polluted and corroded. Installation should be strengthened for protection. If corrosion occurs, it should be treated by spraying the same material as the bridge frame anti-corrosion paint.
11、跨接接地导线应符合规范要求或设计要求;但截面不得小于4mm2铜芯导线。电缆排列素乱有交叉;在安装前应绘制排列图,以保证不交叉,安装时应按顺序施放电缆,以保证电缆排列有序、整齐。
11. The jumper grounding wire shall comply with the specifications or design requirements; But the cross-section shall not be less than 4mm2 copper core wire. The cable arrangement is disorderly and intersecting; Before installation, a layout diagram should be drawn to ensure no crossing. During installation, cables should be laid out in order to ensure that they are arranged in an orderly and neat manner.
12、注意检查桥架与支架间的固定螺栓,不得遗漏。
12. Pay attention to checking the fixing bolts between the bridge and the bracket, and do not miss them.
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This article is a friendly contribution from Shandong Cable Bridge For more related knowledge, please click http://www.sdhangfeng.com/ Sincere attitude To provide you with comprehensive services We will gradually contribute more relevant knowledge to everyone Coming soon.
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